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3 Phase Busbar

05/11/2025
by Rick Coleman
3 Phase Busbar

G'day! If you're a homeowner, you're probably used to the look of your switchboard – a neat row of single-pole circuit breakers and safety switches. But if you've ever had a squiz inside a serious commercial switchboard, like one for a factory, workshop, or apartment block, you've seen a whole different beast.

Instead of a heap of individual wires, you'll see massive, solid copper bars running horizontally or vertically. These, mate, are the heart of a heavy-duty power system: the 3 phase busbar.

So, What is a 3 Phase Busbar, Exactly?

A 3 phase busbar system is a set of rigid, solid electrical conductors (almost always made of high-quality copper) used to distribute a massive amount of three-phase power (415V) inside a switchboard.

Think of it this way: if your home's wiring is a network of suburban streets, a 3 phase busbar is the main freeway. It's a high-capacity "highway" that brings the bulk power into the board and allows heavy-duty circuits to "merge" onto it safely and efficiently.

The system typically consists of three separate bars for the three active phases (L1, L2, L3) and often a fourth, slightly smaller bar for the Neutral.

Why Use Big Bars of Metal Instead of Just Big, Fat Cables?

This is a fair dinkum good question. Why not just use one ridiculously thick, grunty cable? It all comes down to a few key advantages, especially when you're dealing with serious hard yakka and hundreds of amps.

  • Handles Serious Grunt (Current): A solid bar of copper can carry a huge amount of current safely, far more than a standard cable of a similar size.
  • Keeps its Cool (Heat Dissipation): Electricity flowing through a wire creates heat. A big, round, insulated cable traps that heat in. A flat, wide, uninsulated 3 phase busbar has a massive surface area, allowing it to get rid of heat into the surrounding air much more efficiently.
  • Easy Connections (The Big One): This is the real game-changer. Imagine trying to bend a cable as thick as your arm and connect it to a circuit breaker. It's a proper nightmare. A 3 phase busbar is a rigid, structural component. It can be pre-drilled, allowing a qualified professional to simply and securely bolt a heavy-duty breaker (like an MCCB) or a main switch directly onto the bar. It's a much stronger, more reliable, and safer connection.
  • Saves Space and Looks Schmick: A well-designed busbar system is far more compact, organised, and professional-looking than trying to bend and run multiple massive cables around inside a switchboard.

Where You'll Find These Heavy Hitters

You won't find this setup in your average suburban home, mate. A 3 phase busbar system is strictly a professional, high-power solution used in:

  • Commercial Main Switchboards: For factories, warehouses, shopping centres, and office buildings.
  • Industrial Machinery: Powering massive motors, welders, hoists, and other heavy-duty equipment.
  • Large Rural Properties: For powering big workshops, irrigation pumps, and large sheds.
  • Apartment Blocks: As part of the main switchboard distributing power to each unit.
  • Large Ducted Air Conditioning: For the powerful three-phase units that cool entire buildings.

A CRITICAL Safety Warning: This is 415V Pro-Only Territory

Righto, let's be dead clear on this. This is not a "have a go" DIY project for a Saturday arvo. We're not talking about 240V anymore; this is 415-volt, three-phase power. It's a whole different league of dangerous.

Working on or near a 3 phase busbar is absolutely not a DIY job. In Australia, it is illegal and potentially fatal for anyone other than a licensed electrician (often one with specific commercial or industrial experience) to even open a three-phase switchboard. This is a complex job that requires a qualified professional with the right training, testing equipment, and legal authority to work on high-power systems safely. Don't be a galah – stay well clear.

A Professional Job Needs Professional Gear

A heavy-duty safety system like this demands robust, reliable, and compliant components. For professional installers and licensed electricians who build and maintain these high-power systems, sourcing genuine, trade-quality gear is paramount.

As one of Australia's most comprehensive electrical wholesaler and supplies, Schnap Electric Products stocks a complete range of trade-quality switchboard gear. This includes high-quality, certified 3 phase busbar systems, Moulded Case Circuit Breakers (MCCBs), 3-phase RCBOs, main switches, enclosures, and all the heavy-duty accessories that a qualified professional needs to get the job done right. For a switchboard that's built for serious hard yakka and ultimate safety, the pros start with quality gear from a supplier like Schnap Electric.