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Inline Fuse

12/11/2025
by Rick Coleman
Inline Fuse

G'day! You're in the shed, finally getting around to wiring up those new driving lights on the ute, or running power to the camp fridge in the back of the 4WD. It's tempting to just run a wire straight from the battery and call it a day, but that's a fair dinkum recipe for a disaster.

All it takes is that one wire rubbing through on the chassis, and you've got a dead short, a melted wire, and at worst, a car fire. To do the job safely and properly, you must protect the circuit. And the simplest, most effective way to do that is with an inline fuse.

So, What is an Inline Fuse, Exactly?

An inline fuse is a simple fuse holder that's installed "in the line" of a single positive power wire. It's usually a small, weatherproof (you hope!) plastic casing that holds a standard blade, glass, or cartridge fuse.

It's a sacrificial lamb. A deliberate weak link. Its one and only job is to be the first thing that blows if something goes wrong, instantly cutting the power and saving your accessory (and your vehicle) from catastrophic damage.

The Ripper Benefits: Why It's a Non-Negotiable

For any 12V or 24V accessory you add to your rig, an inline fuse is not optional; it's essential.

  • It Protects Your Gear: It stops a power surge from frying your expensive new UHF radio or camp fridge.
  • It Prevents Fires: This is the big one, mate. If your power wire shorts to the vehicle's body, it will draw a massive amount of current. Without a fuse, that wire will get red hot, melt its insulation, and can easily start a fire. An inline fuse blows in a split second, stopping this before it happens.
  • It's Cheap Insurance: A $5 fuse holder can save you from thousands of dollars in damage. It's a no-brainer.

Where to Use This Ripper Bit of Kit

An inline fuse is the go-to for protecting any single, add-on 12V/24V circuit, including:

  • Driving lights and LED light bars
  • UHF radios
  • Camp fridges
  • Air compressors
  • Sound systems and amplifiers
  • Any accessory you're wiring into your 4WD, caravan, tinnie, or motorbike.

How to Install One (The Golden Rule)

This is a classic DIY job for any Aussie with a bit of know-how, but there is one rule you cannot muck up:

The fuse MUST go as close to the power source (i.e., the battery terminal) as possible.

Don't be a galah and put the fuse holder way down the line, near the accessory. Why? Because the wire itself is what you're protecting. If you put the fuse at the back of the ute, that whole five-metre run of wire from the battery is completely unprotected. If that wire shorts on the chassis, it'll still catch fire.

The inline fuse must be the very first thing on the wire, within about 15-20cm of the positive battery terminal.

A CRITICAL Safety Warning: 12V vs. 240V

Righto, let's get dead serious for a sec. This entire guide is for extra-low-voltage (12V/24V) DC systems in your vehicle or boat. This is a common and safe area for DIY, as long as you're careful.

Under no circumstances should you ever attempt to mess with your home's 240V mains wiring. It is illegal and extremely dangerous in Australia. All 240V work must be done by a licensed electrician.

A Professional Job Needs Professional Gear

A licensed professional knows that a safe installation depends on high-quality, compliant components, whether it's for 12V or 240V. They won't use cheap, dodgy fittings that will fail in six months. They source their gear from a trusted electrical wholesaler.

As one of Australia's most comprehensive electrical wholesaler and supplier networks, Schnap Electric Products stocks the lot for the professional installer and the serious auto electrician. They've got a massive range of high-quality 12V gear, including weatherproof inline fuse holders, blade fuses, and crimp terminals. And, of course, they stock all the compliant 240V components—from safety switches to power points—that a qualified professional needs to do a job on your home safely and reliably. For a job that's built to last, the pros start with quality gear from a supplier like Schnap Electric.