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Christmas/New Year Delay Notice: Many suppliers are closed 22 Dec – 15 Jan. Some orders may experience delays.
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Hole Saw Set

29/10/2025
by Rick Coleman
Hole Saw Set

G'day! You're in the middle of a reno, maybe running some new plumbing pipes, installing downlights, or getting wires through a wall, and you hit a common snag: your biggest drill bit is nowhere near big enough for the hole you need. Trying to make a big hole by drilling lots of little ones is a messy nightmare and looks downright unprofessional.

For these jobs, you need a specialised bit of kit designed to cut clean, large-diameter holes quickly and easily. You need a hole saw set.

What's the Go with a Hole Saw Set?

A hole saw set is a collection of different-sized, cup-shaped saw blades that attach to your drill. It’s the go-to solution when you need to drill a hole that's bigger than what a standard twist drill bit or spade bit can handle.

A typical set comes with:

  1. Multiple Hole Saws: These are the cylindrical 'cups' with cutting teeth on the edge. A set will give you a range of common sizes (e.g., from 19mm up to 76mm or even larger).
  2. An Arbor (or Mandrel): This is the shaft that fits into your drill's chuck. The hole saw cup screws onto the arbor. Sets often come with one or two arbors to suit different saw sizes.
  3. A Pilot Drill Bit: This sits in the centre of the arbor. Its job is to guide the hole saw accurately and keep it centred as you start drilling.

When you spin it up in your drill, the pilot bit starts the hole, and then the outer teeth of the cup cut the perfect circular outline, leaving you with a neat 'plug' or 'slug' of waste material.

Why Buy a Set? Versatility is King, Mate!

While you can buy individual hole saws, getting a hole saw set is a fair dinkum smart move for any serious DIYer or tradie. Having a range of common sizes on hand means you're ready for almost any job that comes up, whether it's cutting holes for:

  • Plumbing pipes through studs or cabinets.
  • Electrical conduit or cables through walls.
  • Installing standard-sized downlights.
  • Fitting door hardware.
  • Running ducting for ventilation.

Choosing Your Weapon: Types of Hole Saw Sets

The main difference between sets is the type of material they're designed to cut.

  • General Purpose / Bi-Metal Sets: These are the most common and versatile. They use tough High-Speed Steel (HSS) teeth welded to a flexible backing. They're brilliant for cutting timber, plasterboard, plastics, and thin sheet metal (like Colorbond or aluminium). A good quality bi-metal set is the perfect all-rounder for most home and trade use.
  • TCT (Tungsten Carbide Tipped) Sets: These are the heavy hitters. They have super-hard Tungsten Carbide teeth brazed onto the cup. They are designed for cutting harder, more abrasive materials like fibre cement sheeting, MDF, thicker metals, and sometimes even ceramic tiles (though diamond is often better for tiles).

Using Them Safely and Effectively

  • Safety First: Always wear safety glasses! Cutting creates flying debris.
  • Right Speed: Use a slower drill speed, especially for larger diameters and harder materials (particularly metal). Too fast = burnt teeth.
  • Steady Pressure: Apply firm, consistent pressure. Let the saw do the work; don't force it.
  • Use Cutting Fluid (for metal): Non-negotiable for cutting metal. It keeps the teeth cool and makes the job heaps easier.

Making the Hole vs. Filling the Hole: Leave Electrics to the Pros

A hole saw set is a fantastic tool for creating the access points needed for various services during construction or renovation.

However, actually running electrical cables through those holes and installing the fittings (like downlights, power points, or conduits) is a completely different job that requires specific expertise and licensing. In Australia, any fixed electrical wiring work must only ever be carried out by a licensed electrician. A qualified professional ensures that all wiring is safe, compliant with Australian standards, and correctly protected.

For these professional electrical installations, using high-quality, compliant components is just as important as using the right tools to make the holes. Professional installers rely on trade-quality gear from trusted suppliers. Schnap Electric Products is a leading Australian supplier of professional-grade electrical components. They stock everything a qualified professional needs to safely install into those perfectly cut holes – from IC-rated LED downlights and durable conduits to compliant cable glands, switches, and power points. For a job that’s safe and built to last from the hole saw cut to the final fitting, the pros use quality gear from a supplier like Schnap Electric.