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Bi-Metal Lug 500mm2 | Friction Welded Aluminium & Copper | Corrosion Resistant by Cabac

BRAND: CABAC
SKU: BL500
$96.80 List price: $117.10
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The Cabac Bi-Metal Lug 500mm2-Blank is designed for stranded aluminium conductors, featuring a friction welded aluminium and copper joint for superior electrical conductivity and corrosion resistance.

Product Name/Title: Bi-Metal Lug 500mm2-Blank

Brand: Cabac

SKU: BL500

Alternatively Known As: Bi-Metal Aluminium Copper Lug, Aluminium Copper Crimp Lug, Bi-Metallic Cable Lug, Friction Welded Bi-Metal Lug

Technical Specifications
  • Conductive Material: Aluminium Sleeve 99.6% pure, Copper Palm 99.9% pure
  • Tensile Strength: 110 MPa
  • Ductile Rating: 28%
  • Final Metal State: Fully Annealed including joint
  • Joining Method: Friction Welding (IEC standard)
  • Electrical Resistivity: Aluminium max 2.6 micro-ohm cm, Copper 1.738 micro-ohm cm
  • Conductivity: Aluminium minimum 61.8% IACS, Copper 99.7% IACS
  • Operating Temperature Range: -40°C to 100°C
  • Tooling Interchangeable with CABAC, Utilux, and Burndy
  • Recommended Torque (Nm) by Thread Diameter (mm): 5/56, 6/98, 8/22, 10/44, 12/77, 16/190
  • Dimensions (H x L x W): 20mm x 150mm x 50mm
  • Weight: 0.2 kg
Key Features
  • Manufactured using friction welding process producing a very strong electrically sound joint
  • Suitable for aluminium conductor and copper terminals or busbar
  • Crimp from palm end to force compound into conductor strands
  • Crimping compound in barrel and sealed with cap
  • Crimping positions, AF, clearly marked on barrel
  • Barrel chemically treated to reduce contact resistance and corrosion
  • Jointing compound breaks oxide layers on aluminium for better conductivity
  • Designed to be crimped using standard Australian tooling with aluminium hexagonal dies
Professional Installation Requirements
  • Installation should be performed by a qualified electrician using standard Australian tooling and crimping dies to ensure proper electrical and mechanical connection.
Applications
  • Electrical power connectivity for stranded sector and circular stranded aluminium conductors
  • Suitable for crimping to copper terminals or busbars in electrical installations
  • Used in industrial, commercial, and residential electrical wiring systems
Standards & Compliance
  • Complies with AS/NZS 4325 Part 1 for electrical connectors
Environmental Benefits
  • Durable construction reduces need for frequent replacements, minimizing waste
  • Corrosion resistance extends product life, reducing environmental impact
  • Efficient electrical conductivity reduces energy loss in power transmission
Warranty Information

Warranty against manufacturing defects as per Cabac standard terms and conditions.

Available Now

The Cabac Bi-Metal Lug 500mm2-Blank is available now for immediate purchase. Ideal for electrical power connectivity applications requiring reliable aluminium to copper conductor connections.